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The most important part of the installation procedure comes before you even have your windows.

 
       
 

It is critical that you measure your old window opening properly and accurately. Pvc windows are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. Most windows and doors are manufactured to +/-2 mm accuracy so ideally you should get the closest fit possible.

We recommend the installation and glazing of Window Factory Double Glazed Windows and Doors be carried out by qualified technicians (such as window installer and glazier) or builders. However, we have had many enquiries from DIY enthusiasts for supply only. We are happy to provide Double Glazed Windows and Doors on a supply only basis, but feel that for some of our clients, the installation work performed by themselves or independent trades people has compromised the quality of our windows and doors somewhat. For instance, in the event of a large gap between the wall and window, which is not covered or filled, there will be a decrease to the noise insulation and energy efficiency of the window or door.

Please note that we will not be responsible for incorrect installation if we did not install your windows and doors, and we suggest that you contact the responsible party who performed the installation work. We have been very successful at fixing poor installation of Double Glazed Windows and Doors - even those supplied by our competitors, but a fee is payable for this service, which depends on the complexity of the job and the quantity of items involved. We also offer a consultation service for builders if they are unfamiliar with Pvc windows.

         
   
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The errors of judgement of some clients have led us to the creation of avoid-a-DIY-disaster installation tips. Please note that this information intended to be used as suggestions on what to look out for, based on our experience in correcting many problem installations, rather than a step-by-step guide to installing the Double Glazed Windows or Doors. Every installation may have unforeseen difficulties ranging from the weather to architectural challenges which may require an experts knowledge and experience to resolve, and although we took care in providing accurate information, please don't take complete reliance on it.

Tools on hand:

  • Gloves, Goggles (pans, shoes and underware is optional)
  • Tape Measure, Spirit Level, Pencil
  • Electric screwdriver, Nail Gun (medium)
  • Hand Drill, with 3, 3.5 or 4mm drill bits
  • Screws
  • Any type of Saw (to cut aluminium angle)
  • Expanding foam
  • Window Packers - 1, 3, 7, 12mm

Before starting it may be prudent to first check the size, style and position against order. The Double Glazed Window may be perfectly installed, but if it is upside-down or meant for another room - the plan is compromised!

As uPVC Windows are not designed to be loadbearing, a lintel may be required above the window. If you are unsure, please consult a qualified fitter/surveyor. The new window should be approximately 10 mm smaller in height and width than the brick opening. Clear around the site of window, removing curtains/blinds/ornaments etc

To remove existing window:

Prepare the immediate site by covering with durable dustsheets inside and out.

Using screwdriver/nail bar remove all opening sashes.

To remove glass in remaining window fixed lights, carefully crack glass with the aid of a screwdriver/punch and light hammer. Always start at the top corner from inside the window, remove cracked shards and deposit into plastic bin.

With the aid of a Stanley knife on inside of window, break plaster seal around periphery of window frame.

Using crosscut saw, cut through the remaining vertical (mullion) and horizontal (transom) frame members and remove.

Paying attention to minimise damage to plaster, brickwork and damp proof membrane cut through the outer frame jambs head and cill of the window frame.

With careful application of the nail bar, it should now be possible to lever the framework away from the plaster line with minimum disturbance.

Remove any projecting cement accumulations with your masonry chisel and clean away any debris around the opening.

      

Fitting the New Window:

Cill (where required): Position the cill profile onto the brickwork, such that the up stand is snug against the plaster line of the jambs (it may be necessary to trim the 'horns' to fit around the brickwork.

Using the plastic packers, level the cill with approximately 5mm clearance between it and the brickwork.

Secure the cill to the brickwork using the 8 x 100 mm fixing bolts positioned approximately 150 mm from each end and at 600 mm centres thereafter. Check for level and do not over tighten the fixing bolts.

Run a bead of silicone along the back edge of the cill up stand.

Using silicone or superglue, secure the end caps into position. They may need trimming to size if the cill horns have been cut around the brickwork.

Remove all glazing beads from the window frame, marking them accordingly to ensure they can be replaced into the original position.

Offer the new window into position, with the base snug against the cill up stand, ensuring a tight seal into the bead of silicone. Clean off any excess silicone, which might occur. With spirit level, ensure the new window is positioned vertically and where appropriate hard up against the plaster line.

Wedge the window into position using the plastic packers provided.

Do not bend the framework by over packing.

Open the vents of the window to enable access to the outer frame jambs. Using #8 x 40 posidrive screws, secure the bottom of the window to the cill, 150 mm from each internal corner and 600 mm centres thereafter.

Secure the window jambs into the brickwork surround using 8 x 100 mm fixing bolts, again 150 mm from each corner and at +/- 600 mm centres thereafter.

In all cases ensure that the screw heads are not standing proud as this may interfere with the glass positioning.

Note: it is not advisable to attempt bolt fixing in the head of the window, as this may permanently damage the structural lintel of your window, the best solution for fixing the head is to use expanding foam.

Close and lock all opening sashes, check for square ness within the outer frame.

Glazing notes:

Prior to moving the glass sealed units into the approximate aperture, it is necessary to position 25 x 100 x 15 glazing bridges into the frame recess. A dab of silicone will secure the packer in place in preparation for the next step.

Position a 28 x 100 x 5 glazing packer onto the bottom glazing bridges. In the case of side hung sashes also glue or silicone secure an additional 28 x 100 x 5 glazing packer onto the glazing bridge opposite the hinge side.

Locate the appropriate glass sealed unit into the aperture, resting squarely on the glazing packers, ensuring the glass is central within the opening. Push the glass back into the rebate as far as it will go without using undue pressure.

Using hand pressure only, position additional 2 mm glass packers to square up where necessary.

Gently unlock and open the sashes to check that no binding occurs within the locking system and no movement occurs between the glass and frame, minor glass packer adjustments may be necessary to achieve perfect squareness.

Clip back the pre marked glazing beads into the original position in the following order first - top, second - bottom, then sides.

Carefully gun a bead of silicone between the outside masonry and window frame periphery, wiping off any excess.

Similarly, gun a thin bead of acrylic between the inside plaster and window from the periphery.

Remove all protective tape from the faces of the window frame, clean where necessary with warm soapy water.

When the window is installed, check its operation (unless fixed panel). You should not have to use force to open and close the window, and it should be airtight when closed. The sash should fit into the frame and there should be no gaps between frame and sash and frame and wall when closed. If the window or door looks crooked it has not been correctly installed. To check for operation, open the sash a few times and check if the operation is smooth and comfortable.

You can rely on us to provide you with outstanding Double Glazed Windows and Doors and an installation service that will wear the test of time with years of trouble free operation.

 
 
 
 
 
 
 
 
 
     
 

New Construction

 

Installation of Double Glazed Windows in new homes or buildings is usually performed by the builder and his team, however, we are prepared to quote and provide an installation service if required. Installation fee is calculated on a per item basis and depends on the size and quantity of the items. The installation quote ordinarily includes glazing, but we can also provide a quote for installation excluding glazing, or a glazing only installation - we are flexible and understand that client circumstances vary.   For supplementary material on double glazed new construction click here

 
     
 

Replacement

 

Installation of replacement double glazed windows and doors or for new constructions includes removal but not disposal of existing windows, and includes glazing, which involves fitting glass into the frame.
If you hired a builder to manage the installation, but they are unfamiliar with upvc, we provide consulting services to ensure the windows installation is trouble free.   Get all the facts on double glazed replacement

 
     
 

Secondary

 

Installation of Secondary Double Glazed Windows and Doors involves installing the new Double Glazed Window behind the original window frame, which is retained, so the secondary window becomes adjacent to the existing window.
Installations of Secondary Double Glazed Windows usually take less time than replacement double glazed windows (depending on window size, shape and glazing) and without the inconvenience that can occur during window replacement such as delays on site because of architrave removal/replacement, other site works such as painting etc.   Greater detail on double glazed secondary can be found here

 
     
 

Double Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   For more information double glazed double brick

 
     
 

Single Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   More info on double glazed single brick

 
     
 

Sealing

 

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   A complete guide for double glazed sealing can be found here

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Great suggestions and more on double glazed measuring your window can be found here

 
     
 

Double Glazed Windows in Sydney

 
       
  0423 221 942  
  contact@windowfactory.com.au  
 
 
     
 

Fixed Window

 

Continuity, refinement and reflection of light will bring out the many benefits by the use of our Double Glazed Fixed Panels. They are cost efficient and offer the ultimum level of high performance in acoustic and noise insulation, since they are non-openable. Our approach deals with important aspects of architecture - the cultural and the natural environment. Combine together with other window and door types to allow the play of light and shadow in your home, or for breathtaking surrounding view, and improve the energy efficiency, sound insulation and comfort qualities in your home. Fixed panels have universal appeal and can be used in any style of home! They are environmentally friendly since they are recyclable and contribute to reduction in carbon emissions.   Continued on the double glazed fixed window page

 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   Supplementary advice on double glazed sliding window

 
     
 

French Door

 

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   Read more on double glazed french door

 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   A complete guide for double glazed stacker door can be found here

 
     
 

Tilt & Slide Door

 

Our Double Glazed Doors are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our Double Glazed Tilt and Slide Doors can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being. Window Factory Tilt and Slide Doors are the most innovative and attractive deck/ garden or balcony doors available. Not only do they boast the tilt option of other popular styles, but the Tilt and Slide Doors were also designed to maintain our reputation for high performance.   A complete guide for double glazed tilt & slide door can be found here

 
     
 

Sliding Door

 

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   A complete guide for double glazed sliding door can be found here

 
     
 

Shape Window

 

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   A complete guide for double glazed shape window can be found here

 
     
 

Casement Door

 

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   Extra information about double glazed casement door can be found here

 
     
 

Stacker Window

 

Self sufficient and allowing for maximum natural ventilation, Double Glazed Stacker Windows slide and fold effortlessly demonstrating the refined taste of an intelligent consumer. Double Glazed Stacker Windows can create a vast amount of space along with an inviting contemporary character, and re-create a glass wall effect because they are not constrained to the same limitations of casement, awning and tilt & turn windows where the openings are restricted. The Double Glazed Stacker Window has two or more (upto six) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Windows, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Windows you need not worry about furniture placement or possible exterior obstacles. These windows feature ease of operation and maintenance, and a universally appealing design that will complement any modern home.   Get the answers on your questions on double glazed stacker window on this page

 
     
 

Casement Window

 

Casement windows are an excellent choice for consumers concerned with acoustic, thermal and safety performance. The difference is obvious at a glance - the frame and sash look sturdy and substantial when compared to ordinary aluminium and wooden windows. You can have a beautifull home, but if you install inexpensive windows, the strucure of the home can feel cheaply built.   Greater detail on double glazed casement window can be found here

 
     
 

Toughened Glass

 

Also known as tempered glass, it is a type of safety glass that has increased strength and will usually shatter in small, square pieces when broken. It is used when strength, thermal resistance and safety are important considerations. At home you are likely to find toughened glass in the shower and sliding glass patio doors. For commercial structures, it is used in unframed assemblies such as frameless doors, structurally loaded applications and where there is a danger of human impact. Toughened glass is typically four to six times the strength of annealed glass.   More info on double glazed toughened glass

 
     
 

Change your Schedule

 

Please note that delays by you of delivery of any order of double glazed windows and doors by more than 2 months will not be processed online, and you must speak to your sales representative to make a new arrangement. Please note that you may be required to pay a storage fee for lengthy and/or repeated delays. Failure to advise us of the changes in your availability at least 2 days before the delivery date, may make it difficult for us to make a timely change and if you are a part of multi point delivery, inconvenience other customers.   Read more on double glazed change your schedule

 
     
 

Test Reports

 

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   Get all the facts on double glazed test reports

 
     
 

Stylish Modern Design

 

Our team has a diverse background in both commercial and residential design and we offer a unique combination of value, personal attention, and tailored services to all our clients. Our experience in successfully aligning clients requirements with their values to bring out a successful design solution for challenging work ranging from religious facilities, medical and dental offices, retail, sound studios and of course luxury homes. We foster a creative cooperation with your architect, builder and interior designer and work on joint solutions for a consistent approach that matches the clients requirements and considers specifiers recommendations. Thin and economical aluminium frames that are inevitably drafty and offer poor insulation can make even a good quality home seem cheaply built. We believe that our clients are intelligent people with discerning taste who can resist temptation of cheap imitations.   Get the answers on your questions on double glazed stylish modern design on this page

 
     
 

Delivery Areas

 

Delivery of double glazed windows, doors and products within 100km of the Sydney Metropolitan Region does not attract a fuel surcharge. If your order is comprised of only a few double glazing items, we can operate a multi drop delivery system to save you money. This method allows us to service multiple customers in the same area who share the truck and the delivery cost. This is optional and customers who have urgent needs for delivery of their double glazed upvc windows and doors can always opt for a direct delivery. Check the Delivery Schedule page for more information.   Extra information about double glazed delivery areas can be found here

 
     
 

Chemical Compatibility

 

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   Greater detail on double glazed chemical compatibility can be found here

 
     
 

High Performance

 

For windows and doors that do more than just open and close, but actually work for you to reduce your household or office energy bill by utilizing an energy efficient profile system and double glazing. Convenient and comfortable in many ways, they are an essential part of insulating your home or office, for a more sustainable living experience. A standard aluminium sliding window can add 40% heating/ cooling loss in the home. Would you purchase an appliance that can only ever operate at a maximum 60% capacity? But this is essentially what you are doing when your home is poorly insulated! The same high performance extends to acoustic insulation, with a potential reduction of 45dB in our casement, awning, tilt&turn and bifold range. The high-tech weather seal in combination with fusion welding of frames and sashes make the windows completely air and water tight - they have been tested to withstand even cyclone strength winds!   More info on double glazed high performance

 
     
 

PrestigeW T58

 

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   To obtain additional information on double glazed prestigew t58

 
     
 

Safety

 

Double Glazed Windows and Doors are committed to protecting our staff, customers, associates and public from risk and injury associated with working with windows and glass products. Most accidents are preventable, and we provide extensive training for our staff to deal with various situations and armed with knowledge and experience, we are confident they are well prepared for uncertainty. Double Glazed Windows and Doors maintain an effective OH&S plan that not only complies with the law, but also is continuously improved as we try to uphold the highest level of safety that reaches beyond minimum legal requirements.   Examine all the facts on double glazed safety page

 
     
 

Draft Proof

 

There are significant savings in electricity that will pay for your windows in 6-7 years and will reduce your CO2 emissions by about 100-150kg per year. For an indication of energy efficiency of a window or door, look for the U-value or R-value. U-value measures the overall heat transfer coefficient, or how well the window/door conducts heat and is also the inverse of the R-value. The lower the U-value, the greater a window's resistance to heat flow and the better its insulating value. Our windows boast a value of 1.8, which means they perform three times better than an aluminium framed window with a typical value of 5.4-5.6. And since windows can contribute to between 15-40% energy loss in a building, installing the most energy efficient windows available should be the intelligent homeowner's priority.   More info on double glazed draft proof

 
     
 

Glass Warranty

 

Irrespective of the type of glass you choose for your windows and doors, you will be reassured of high quality through our warranty committment to you. All the glass we use in our windows and doors comply with Australian standards. We will repair or replace the insulated glass unit found to be defective within the applicable period and in accordance with the purchase contract.   Extra information about double glazed glass warranty can be found here

 
     
 

Hardware

 

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   For more information double glazed hardware

 
       
 

Double Glazed Windows in Sydney

 
  0423 221 942  
  contact@windowfactory.com.au