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The most important part of the installation procedure comes before you even have your windows.

 
       
 

It is critical that you measure your old window opening properly and accurately. Pvc windows are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. Most windows and doors are manufactured to +/-2 mm accuracy so ideally you should get the closest fit possible.

We recommend the installation and glazing of Window Factory Double Glazed Windows and Doors be carried out by qualified technicians (such as window installer and glazier) or builders. However, we have had many enquiries from DIY enthusiasts for supply only. We are happy to provide Double Glazed Windows and Doors on a supply only basis, but feel that for some of our clients, the installation work performed by themselves or independent trades people has compromised the quality of our windows and doors somewhat. For instance, in the event of a large gap between the wall and window, which is not covered or filled, there will be a decrease to the noise insulation and energy efficiency of the window or door.

Please note that we will not be responsible for incorrect installation if we did not install your windows and doors, and we suggest that you contact the responsible party who performed the installation work. We have been very successful at fixing poor installation of Double Glazed Windows and Doors - even those supplied by our competitors, but a fee is payable for this service, which depends on the complexity of the job and the quantity of items involved. We also offer a consultation service for builders if they are unfamiliar with Pvc windows.

         
   
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The errors of judgement of some clients have led us to the creation of avoid-a-DIY-disaster installation tips. Please note that this information intended to be used as suggestions on what to look out for, based on our experience in correcting many problem installations, rather than a step-by-step guide to installing the Double Glazed Windows or Doors. Every installation may have unforeseen difficulties ranging from the weather to architectural challenges which may require an experts knowledge and experience to resolve, and although we took care in providing accurate information, please don't take complete reliance on it.

Tools on hand:

  • Gloves, Goggles (pans, shoes and underware is optional)
  • Tape Measure, Spirit Level, Pencil
  • Electric screwdriver, Nail Gun (medium)
  • Hand Drill, with 3, 3.5 or 4mm drill bits
  • Screws
  • Any type of Saw (to cut aluminium angle)
  • Expanding foam
  • Window Packers - 1, 3, 7, 12mm

Before starting it may be prudent to first check the size, style and position against order. The Double Glazed Window may be perfectly installed, but if it is upside-down or meant for another room - the plan is compromised!

As uPVC Windows are not designed to be loadbearing, a lintel may be required above the window. If you are unsure, please consult a qualified fitter/surveyor. The new window should be approximately 10 mm smaller in height and width than the brick opening. Clear around the site of window, removing curtains/blinds/ornaments etc

To remove existing window:

Prepare the immediate site by covering with durable dustsheets inside and out.

Using screwdriver/nail bar remove all opening sashes.

To remove glass in remaining window fixed lights, carefully crack glass with the aid of a screwdriver/punch and light hammer. Always start at the top corner from inside the window, remove cracked shards and deposit into plastic bin.

With the aid of a Stanley knife on inside of window, break plaster seal around periphery of window frame.

Using crosscut saw, cut through the remaining vertical (mullion) and horizontal (transom) frame members and remove.

Paying attention to minimise damage to plaster, brickwork and damp proof membrane cut through the outer frame jambs head and cill of the window frame.

With careful application of the nail bar, it should now be possible to lever the framework away from the plaster line with minimum disturbance.

Remove any projecting cement accumulations with your masonry chisel and clean away any debris around the opening.

      

Fitting the New Window:

Cill (where required): Position the cill profile onto the brickwork, such that the up stand is snug against the plaster line of the jambs (it may be necessary to trim the 'horns' to fit around the brickwork.

Using the plastic packers, level the cill with approximately 5mm clearance between it and the brickwork.

Secure the cill to the brickwork using the 8 x 100 mm fixing bolts positioned approximately 150 mm from each end and at 600 mm centres thereafter. Check for level and do not over tighten the fixing bolts.

Run a bead of silicone along the back edge of the cill up stand.

Using silicone or superglue, secure the end caps into position. They may need trimming to size if the cill horns have been cut around the brickwork.

Remove all glazing beads from the window frame, marking them accordingly to ensure they can be replaced into the original position.

Offer the new window into position, with the base snug against the cill up stand, ensuring a tight seal into the bead of silicone. Clean off any excess silicone, which might occur. With spirit level, ensure the new window is positioned vertically and where appropriate hard up against the plaster line.

Wedge the window into position using the plastic packers provided.

Do not bend the framework by over packing.

Open the vents of the window to enable access to the outer frame jambs. Using #8 x 40 posidrive screws, secure the bottom of the window to the cill, 150 mm from each internal corner and 600 mm centres thereafter.

Secure the window jambs into the brickwork surround using 8 x 100 mm fixing bolts, again 150 mm from each corner and at +/- 600 mm centres thereafter.

In all cases ensure that the screw heads are not standing proud as this may interfere with the glass positioning.

Note: it is not advisable to attempt bolt fixing in the head of the window, as this may permanently damage the structural lintel of your window, the best solution for fixing the head is to use expanding foam.

Close and lock all opening sashes, check for square ness within the outer frame.

Glazing notes:

Prior to moving the glass sealed units into the approximate aperture, it is necessary to position 25 x 100 x 15 glazing bridges into the frame recess. A dab of silicone will secure the packer in place in preparation for the next step.

Position a 28 x 100 x 5 glazing packer onto the bottom glazing bridges. In the case of side hung sashes also glue or silicone secure an additional 28 x 100 x 5 glazing packer onto the glazing bridge opposite the hinge side.

Locate the appropriate glass sealed unit into the aperture, resting squarely on the glazing packers, ensuring the glass is central within the opening. Push the glass back into the rebate as far as it will go without using undue pressure.

Using hand pressure only, position additional 2 mm glass packers to square up where necessary.

Gently unlock and open the sashes to check that no binding occurs within the locking system and no movement occurs between the glass and frame, minor glass packer adjustments may be necessary to achieve perfect squareness.

Clip back the pre marked glazing beads into the original position in the following order first - top, second - bottom, then sides.

Carefully gun a bead of silicone between the outside masonry and window frame periphery, wiping off any excess.

Similarly, gun a thin bead of acrylic between the inside plaster and window from the periphery.

Remove all protective tape from the faces of the window frame, clean where necessary with warm soapy water.

When the window is installed, check its operation (unless fixed panel). You should not have to use force to open and close the window, and it should be airtight when closed. The sash should fit into the frame and there should be no gaps between frame and sash and frame and wall when closed. If the window or door looks crooked it has not been correctly installed. To check for operation, open the sash a few times and check if the operation is smooth and comfortable.

You can rely on us to provide you with outstanding Double Glazed Windows and Doors and an installation service that will wear the test of time with years of trouble free operation.

 
 
 
 
 
 
 
 
 
     
 

New Construction

 

Installation of Double Glazed Windows in new homes or buildings is usually performed by the builder and his team, however, we are prepared to quote and provide an installation service if required. Installation fee is calculated on a per item basis and depends on the size and quantity of the items. The installation quote ordinarily includes glazing, but we can also provide a quote for installation excluding glazing, or a glazing only installation - we are flexible and understand that client circumstances vary.   For supplementary material on double glazed new construction click here

 
     
 

Replacement

 

Installation of replacement double glazed windows and doors or for new constructions includes removal but not disposal of existing windows, and includes glazing, which involves fitting glass into the frame.
If you hired a builder to manage the installation, but they are unfamiliar with upvc, we provide consulting services to ensure the windows installation is trouble free.   Great suggestions and more on double glazed replacement can be found here

 
     
 

Secondary

 

Installation of Secondary Double Glazed Windows and Doors involves installing the new Double Glazed Window behind the original window frame, which is retained, so the secondary window becomes adjacent to the existing window.
Installations of Secondary Double Glazed Windows usually take less time than replacement double glazed windows (depending on window size, shape and glazing) and without the inconvenience that can occur during window replacement such as delays on site because of architrave removal/replacement, other site works such as painting etc.   Greater detail on double glazed secondary can be found here

 
     
 

Double Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Supplementary advice on double glazed double brick

 
     
 

Single Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Great suggestions and more on double glazed single brick can be found here

 
     
 

Sealing

 

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   Continued on the double glazed sealing page

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Get all the facts on double glazed measuring your window

 
     
 

Double Glazed Windows and Doors

 
       
  0412 717 066  
  info@windowfactory.com.au  
 
 
     
 

Casement Door

 

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   Extra information about double glazed casement door can be found here

 
     
 

Bay Window

 

Nothing can maximise cross ventilation without crating a draft like Bay Windows. They are more than just a period feature - when strategically placed they can replace air conditioning and provide a lovely feature for your home. They also make the room feel more spacious and appear larger, so they have been known to increase the value of a property. Typically, the bay windows are very large, even covering almost the entire distance from floor to ceiling. The effect of prolific natural light and stunning outdoor views from any angle in the room can be filtered or softened with window treatments.   For supplementary material on double glazed bay window click here

 
     
 

Sliding Door

 

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   For more information double glazed sliding door

 
     
 

Tilt & Slide Door

 

Our Double Glazed Doors are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our Double Glazed Tilt and Slide Doors can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being. Window Factory Tilt and Slide Doors are the most innovative and attractive deck/ garden or balcony doors available. Not only do they boast the tilt option of other popular styles, but the Tilt and Slide Doors were also designed to maintain our reputation for high performance.   More info on double glazed tilt & slide door

 
     
 

Tilt & Turn Window

 

Every day we face tough new challenges and innovate according to our clients' needs and desires, leaving a lasting impression on everyone with our Double Glazed Windows. The most versatile and flexible window that retains its popularity through the changing trends in architecture and interior design is the Double Glazed Tilt & Turn window, which adapts to the users intention to ventilate, clean or insulate through unique hardware and security features. As well as the possibility of opening inwards or outwards, by turning the handle, clients will have the option to tilt the window inside slightly and ventilate or clean the window easily. And of course, for extraordinary performance in acoustic and thermal insulation for full control of the environment inside your home, you will be close it shut and lock it indefinitely for extra security.   More info on double glazed tilt & turn window

 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   For a detailed discussion on the subject of double glazed sliding window click here

 
     
 

Bifold Door

 

Embrace the beauty and sophistication of our Bifold Double Glazed Door carefully crafted with uncompromising expertise and unsurpassed quality The Double Glazed Doors are the ideal choice for the aspiring or an expert entertainer, offering an awe inspiring effect of an unobstructed opening onto a pool deck, garden, private beach, bushland or conservatory. The superior performance features are maintained in this style, offering acoustic insulation of upto 40 dB, with excellent energy efficiency rating measured by a u-value of 1.8, all while being corrosion resistant and environmentally friendly.   Examine all the facts on double glazed bifold door page

 
     
 

Stacker Window

 

Self sufficient and allowing for maximum natural ventilation, Double Glazed Stacker Windows slide and fold effortlessly demonstrating the refined taste of an intelligent consumer. Double Glazed Stacker Windows can create a vast amount of space along with an inviting contemporary character, and re-create a glass wall effect because they are not constrained to the same limitations of casement, awning and tilt & turn windows where the openings are restricted. The Double Glazed Stacker Window has two or more (upto six) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Windows, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Windows you need not worry about furniture placement or possible exterior obstacles. These windows feature ease of operation and maintenance, and a universally appealing design that will complement any modern home.   For more information double glazed stacker window

 
     
 

Casement Window

 

Casement windows are an excellent choice for consumers concerned with acoustic, thermal and safety performance. The difference is obvious at a glance - the frame and sash look sturdy and substantial when compared to ordinary aluminium and wooden windows. You can have a beautifull home, but if you install inexpensive windows, the strucure of the home can feel cheaply built.   Additional information on double glazed casement window can be found at this location

 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   For more information double glazed stacker door

 
     
 

Test Reports

 

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   Great suggestions and more on double glazed test reports can be found here

 
     
 

Stylish Modern Design

 

Our team has a diverse background in both commercial and residential design and we offer a unique combination of value, personal attention, and tailored services to all our clients. Our experience in successfully aligning clients requirements with their values to bring out a successful design solution for challenging work ranging from religious facilities, medical and dental offices, retail, sound studios and of course luxury homes. We foster a creative cooperation with your architect, builder and interior designer and work on joint solutions for a consistent approach that matches the clients requirements and considers specifiers recommendations. Thin and economical aluminium frames that are inevitably drafty and offer poor insulation can make even a good quality home seem cheaply built. We believe that our clients are intelligent people with discerning taste who can resist temptation of cheap imitations.   To obtain additional information on double glazed stylish modern design

 
     
 

Colours

 

We appreciate the need to live in harmony with one's surroundings, both architecturally and environmentally, that is why our extensive range of colour combinations attracts many professionals seeking the combination of an eclectic colour range with a cutting edge technology. Our double glazed window and door colour profiles can be manufactured so that the profile beneath the veneer is not white, but has been made to match the veneer colour. The advantage of this method is, that in the event of an accidental damage to the surface, white fragments will not be visible and the double glazed window or door retains its original aesthetic appearance. Read more on double glazed colours.   Get all the facts on double glazed colours

 
     
 

Toughened Glass

 

Also known as tempered glass, it is a type of safety glass that has increased strength and will usually shatter in small, square pieces when broken. It is used when strength, thermal resistance and safety are important considerations. At home you are likely to find toughened glass in the shower and sliding glass patio doors. For commercial structures, it is used in unframed assemblies such as frameless doors, structurally loaded applications and where there is a danger of human impact. Toughened glass is typically four to six times the strength of annealed glass.   More info on double glazed toughened glass

 
     
 

Euroslide Staker

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   Great suggestions and more on double glazed euroslide staker can be found here

 
     
 

Delivery Schedule

 

Double Glazed Windows and Doors strive to deliver your order of double glazed pvc products in the shortest possible time to maintain high standards of service and efficiency. Normally delivery occurs 2-6 weeks after order, at an agreed date, however delivery times are dependent on size & complexity of your order as well as your location. Customers are also welcome to make their own arrangements to pick up the double-glazed windows and doors from our pvc window and door manufacturing facility.   For supplementary material on double glazed delivery schedule click here

 
     
 

Laminated Glass

 

Is a sandwich made of one thin layer of plastic Poly Vinyl Butyral between two or more sheets of glass. The PVB sticks with the glass, forms chemical as well as mechanical bonds. When laminated with annealed glass, the layer maintains the geometric integrity of the pane in case of breakage.
Also, it gives acoustic insulation as well as providing protection against damage caused due to UV radiation because it cuts almost 99% of UV radiation present in the sunlight.   Extra information about double glazed laminated glass can be found here

 
     
 

UV Resistance

 

We only use quality extrusion that has been rigorously tested for UV radiation in harsh environments in desert or mountain conditions. The profile has been specifically formulated for Australian conditions to thwart potential damage from the sun. Un-reinforced uPVC window profiles have a lack of rigidity and a high coefficient of expansion. To avoid preventable damage, we always reinforce all our windows and door frames with aluminium or steel, according to customer requirements.   Additional information on double glazed uv resistance can be found at this location

 
     
 

PrestigeD T84

 

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   For more information double glazed prestiged t84

 
     
 

Delivery Areas

 

Delivery of double glazed windows, doors and products within 100km of the Sydney Metropolitan Region does not attract a fuel surcharge. If your order is comprised of only a few double glazing items, we can operate a multi drop delivery system to save you money. This method allows us to service multiple customers in the same area who share the truck and the delivery cost. This is optional and customers who have urgent needs for delivery of their double glazed upvc windows and doors can always opt for a direct delivery. Check the Delivery Schedule page for more information.   A complete guide for double glazed delivery areas can be found here

 
     
 

Hardware

 

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   Extra information about double glazed hardware can be found here

 
     
 

Sizes and Dimentions

 

The total cost of delivery is directly related to the sizes and number of double glazing items in your order. If any of your double glazed windows or doors exceed a certain level in either height or width, we must use a bigger truck, which will raise the cost of delivery, even if you have only a single double glzing item. The first delivery level is 4m wide; the second delivery level is 6m wide. Of course, we always stack the items in a most efficient way to save space.   For more information double glazed sizes and dimentions

 
     
 

Energy Efficiency

 

Purchasing new windows and doors can be a big investment. The advantage of our Double Glazed UPVC Windows and Doors is that the purchase becomes an investment that is value added and can pay for itself in just a few years by acting as an insulator and reducing heating and cooling costs which save you money every month. Over the life of a poorly insulated window, the cost of the heat loss is much greater than the purchase cost, especially with the rising energy prices. In addition, improving the curb appeal of your home with designer high performance windows can increase the property resale value. How valuable are your familyís comfort and peace of mind? You can be confident that our Double Glazed Windows and Doors will help you meet and exceed the requirements of the BASIX legislation, add a little luxury without adversely affecting the environment! Donít throw money away on cheap imitations - our windows boast u-values of 1.8 that is three times better than a typical aluminium sliding window with a u-value of 5.8.   More info on double glazed energy efficiency

 
     
 

Glass Warranty

 

Irrespective of the type of glass you choose for your windows and doors, you will be reassured of high quality through our warranty committment to you. All the glass we use in our windows and doors comply with Australian standards. We will repair or replace the insulated glass unit found to be defective within the applicable period and in accordance with the purchase contract.   Greater detail on double glazed glass warranty can be found here

 
       
 

Double Glazed Windows and Doors

 
  0412 717 066  
  info@windowfactory.com.au