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Factory  
   

I hate this fast growing tendency to chain men to machines in big factories and deprive them of all joy in their efforts - the plan will lead to cheap men and cheap products
-- Richard Wagner

 
       
 

Factory Processes

Double Glazed Windows and Doors' focus is to keep the costs down - and this is transferred to the client in form of lower prices. Our staff are constantly maintaining and improving our processes for maximum automation and efficiency to maintain leadership and set high standards in the double glazing industry.

In Australia, manufacturing is experiencing difficult times as most of the manufacturing is being outsourced to countries like China, at a cost to quality, which is much more obvious with long life items such as double glazed windows and doors. In order to compete in double glazing on price, we have created a lean business, and due to almost complete automation using high tech machinery, a considerably better class and value double-glazed product.

The staff who work on the factory floor are very well trained in double glazed upvc window and door manufacturing procedures which have been developed by our engineer, management accountant and efficiency expert. The method controls bottlenecks in production, utilising mass production principles by combining many separate double glazing orders, recycling internally by creating samples for architects, builders, sales staff and using energy efficiency principles to reduce electricity consumption.

Every employee is an expert in their chosen field, and we actively encourage innovation, experimentation as well as participation in training exercises and courses, and as a result our staff derive enjoyment and a sense of achievement, especially out of difficult or challenging projects involving double glazed windows and doors. Although we are lucky to have talented and intelligent people in our team, we strongly believe in results are attained through hard work, high standards and constant improvement. Specialisation and division of labour within the factory as well as on site has provided us with many benefits in double glazed window and door manufacture, such as fewer errors and better quality control, faster completion times as well as an improvement in customer satisfaction because difficult questions are answered in detail giving clients valuable information and useful suggestions that competitors avoid answering. We don't have any errand boys/girls - all our staff are valuable and valued, and perform above expectations.

Factory and Installing workforce have undergone a comprehensive induction program in manufacture of upvc double glazed windows and doors as well as training in occupational health and safety as well as specialised training in their chosen role. In total, they compulsorily undergo approximately 6-8months worth of knowledge and hands on training before they can work independently and without supervision.

Factory Equipment

Unfortunately machinery that completes everything is not profitable to sell, and although upvc window and door CNC machinery can cut and weld with high precision, one still is required to purchase several other key step machines. Instead, a lot of space is filled with equipment, which only completes one or two steps in the process. As part of our continuous development and improvement manufacturing philosophy, we have employed specialist help to not only improve our processes but also the machinery itself, to make for faster and more precise results. Instead of purchasing new machinery that was at best mediocre, we have altered our existing machines locally, and with specific custom features, and we are yet to find machines that can do what ours can with the same price tag.

Of course, being reliant on machines for the most important steps in production of double glazed windows and doors also carries its own risks - the machinery in the main line can break, in this case we have a contingency plan that includes back up machinery, which is fully operational and can be utilised anytime. We avoid this eventuality by examining and servicing the machines and devices regularly. This guarantees timely fulfilment of any order of double glazed products! We are rapidly developing our facility and transforming it into a facility capable of niche high end complex manufacturing and we are looking into branching out to supply other markets with high quality parts.

With every new machinery we purchase, we invest in an engineer to ensure our specific needs are met and equipment improvements are smoothly integrated, as well as providing training on use and limitations.

   

All of this reduces our overheads and having low overheads also benefits our clients because the low cost of maintenance translates into low prices for duble glazed upvc windows and doors. Also, instead of using perpetuating the poverty cycle for thousands of cheap Chinese labourers in an unsafe factory, we use a combination of technologically advanced machinery in a local facility, streamline process improvement and highly skilled and trained specialists who are passionate about their work for a sustainable and environmentally friendly manufacturing process with a social conscience.

 
 
 
 
 
 
 
 
 
       
     
 

Profile Systems

 

First impressions count and every effort has been taken to achieve the correct balance between form and functionality - visual appeal and practicality. From the strategic positioning of hardware, unrivalled surface finishing quality to the colour options - the Rehau Prestige Design leads the market in double glazed windows and door systems. Rehau is a German plastics manufacturer with world class facilities and unlimited polymer solutions. Get all the facts on double glazed profile systems.   For a detailed discussion on the subject of double glazed profile systems click here

 
     
 

Hardware

 

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   For supplementary material on double glazed hardware click here

 
     
 

Colours

 

We appreciate the need to live in harmony with one's surroundings, both architecturally and environmentally, that is why our extensive range of colour combinations attracts many professionals seeking the combination of an eclectic colour range with a cutting edge technology. Our double glazed window and door colour profiles can be manufactured so that the profile beneath the veneer is not white, but has been made to match the veneer colour. The advantage of this method is, that in the event of an accidental damage to the surface, white fragments will not be visible and the double glazed window or door retains its original aesthetic appearance. Read more on double glazed colours.   Extra information about double glazed colours can be found here

 
     
 

Test Reports

 

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   A complete guide for double glazed test reports can be found here

 
     
 

Warranty

 

Double Glazed Windows and Doors recognizes every purchase is a significant investment in your home, and we do everything to ensure the double glazed windows and doors you purchase pay for themselves long after you are so comfortable you forget they are there. Double glazed windows and doors will not require replacement for many years and to guarantee superior performance we use only high quality profile, double glazed units and hardware. Our relationship with clients doesn't end when the job is complete, Double Glazed Windows and Doors are available to you for any help. Additional information on double glazed warranty can be found at this location.   Extra information about double glazed warranty can be found here

 
     
 

Chemical Compatibility

 

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   Read more on double glazed chemical compatibility

 
     
 

Double Glazed Windows and Doors

 
       
  0412 717 066  
  info@windowfactory.com.au  
 
 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   Read more on double glazed sliding window

 
     
 

Tilt & Slide Door

 

Our Double Glazed Doors are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our Double Glazed Tilt and Slide Doors can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being. Window Factory Tilt and Slide Doors are the most innovative and attractive deck/ garden or balcony doors available. Not only do they boast the tilt option of other popular styles, but the Tilt and Slide Doors were also designed to maintain our reputation for high performance.   To obtain additional information on double glazed tilt & slide door

 
     
 

Bay Window

 

Nothing can maximise cross ventilation without crating a draft like Bay Windows. They are more than just a period feature - when strategically placed they can replace air conditioning and provide a lovely feature for your home. They also make the room feel more spacious and appear larger, so they have been known to increase the value of a property. Typically, the bay windows are very large, even covering almost the entire distance from floor to ceiling. The effect of prolific natural light and stunning outdoor views from any angle in the room can be filtered or softened with window treatments.   For supplementary material on double glazed bay window click here

 
     
 

Sliding Door

 

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   Read more on double glazed sliding door

 
     
 

Bifold Door

 

Embrace the beauty and sophistication of our Bifold Double Glazed Door carefully crafted with uncompromising expertise and unsurpassed quality The Double Glazed Doors are the ideal choice for the aspiring or an expert entertainer, offering an awe inspiring effect of an unobstructed opening onto a pool deck, garden, private beach, bushland or conservatory. The superior performance features are maintained in this style, offering acoustic insulation of upto 40 dB, with excellent energy efficiency rating measured by a u-value of 1.8, all while being corrosion resistant and environmentally friendly.   For supplementary material on double glazed bifold door click here

 
     
 

Tilt & Turn Door

 

When design and utility are a priority, our cutting edge technology is sure to impress! For exceptional thermal and acoustic performance coupled with trouble free maintenance and ingenious design, this Door will exceed your expectations. The inward swinging Tilt and Turn Double Glazed Door, operates in the same way as the Tilt and Turn Double Glezed Window, and is built with the same care and precision that any window and door deserves. Special high quality hardware allow a single handle to operate all three functions: multiple security locking points for safety when locked, special hinges allowing the window to tilt inside for gentle air flow, and of course, the fully opening 'turn' function for maximum air flow and ventilation.   Extra information about double glazed tilt & turn door can be found here

 
     
 

Tilt & Turn Window

 

Every day we face tough new challenges and innovate according to our clients' needs and desires, leaving a lasting impression on everyone with our Double Glazed Windows. The most versatile and flexible window that retains its popularity through the changing trends in architecture and interior design is the Double Glazed Tilt & Turn window, which adapts to the users intention to ventilate, clean or insulate through unique hardware and security features. As well as the possibility of opening inwards or outwards, by turning the handle, clients will have the option to tilt the window inside slightly and ventilate or clean the window easily. And of course, for extraordinary performance in acoustic and thermal insulation for full control of the environment inside your home, you will be close it shut and lock it indefinitely for extra security.   Additional information on double glazed tilt & turn window can be found at this location

 
     
 

Side Hinged Window

 

A meticulously controlled work process allows increased speed and economies of scale advantage in production and assembly. The design elements in the classic Side Hinged Double Glazed windows are sometimes subdued, but fundamentally enriching - aesthetically and through improved comfort. The classic design allows to emerge important elements such as a strong sense of mass, structural legibility and strength with clear proportional relationships between solid and void. Side Hinged windows are similar to Casement windows, but open out and provide the highest possible acoustic and thermal insulation. Side Hinged windows are uncomplicated and cost-efficient, and when combined with our double glazed units, and offer exceptional improvements in performance when compared against ordinary aluminium or wooden windows. With architect's help, the Side Hinged Double Glazed windows will no doubt encourage inhabitants or users to gain architectural delight from their serendipitous journeys throughout the home.   A complete guide for double glazed side hinged window can be found here

 
     
 

French Door

 

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   Greater detail on double glazed french door can be found here

 
     
 

Stacker Window

 

Self sufficient and allowing for maximum natural ventilation, Double Glazed Stacker Windows slide and fold effortlessly demonstrating the refined taste of an intelligent consumer. Double Glazed Stacker Windows can create a vast amount of space along with an inviting contemporary character, and re-create a glass wall effect because they are not constrained to the same limitations of casement, awning and tilt & turn windows where the openings are restricted. The Double Glazed Stacker Window has two or more (upto six) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Windows, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Windows you need not worry about furniture placement or possible exterior obstacles. These windows feature ease of operation and maintenance, and a universally appealing design that will complement any modern home.   To obtain additional information on double glazed stacker window

 
     
 

Delivery Schedule

 

Double Glazed Windows and Doors strive to deliver your order of double glazed pvc products in the shortest possible time to maintain high standards of service and efficiency. Normally delivery occurs 2-6 weeks after order, at an agreed date, however delivery times are dependent on size & complexity of your order as well as your location. Customers are also welcome to make their own arrangements to pick up the double-glazed windows and doors from our pvc window and door manufacturing facility.   Get the answers on your questions on double glazed delivery schedule on this page

 
     
 

Laminated Glass

 

Is a sandwich made of one thin layer of plastic Poly Vinyl Butyral between two or more sheets of glass. The PVB sticks with the glass, forms chemical as well as mechanical bonds. When laminated with annealed glass, the layer maintains the geometric integrity of the pane in case of breakage.
Also, it gives acoustic insulation as well as providing protection against damage caused due to UV radiation because it cuts almost 99% of UV radiation present in the sunlight.   Read more on double glazed laminated glass

 
     
 

BASIX Compliance

 

With greater concerns about the environmentally detrimental methods and materials of traditional building practices, the government introduced special measures to minimise the long term impact on the environment. By using our products in your home, you will improve the rating of your home, because double glazing rates higher than single glazing in analysis and pvc rates higher than aluminium in terms of thermal performance. In addtion, consider strategic placement of windows and doors to maximise natural light but limit the exposure to midday summer sun, by utilising shade from nearby trees, other buidings, orientation, area and other factors.   For a detailed discussion on the subject of double glazed basix compliance click here

 
     
 

Single Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   For a detailed discussion on the subject of double glazed single brick click here

 
     
 

Replacement

 

Installation of replacement double glazed windows and doors or for new constructions includes removal but not disposal of existing windows, and includes glazing, which involves fitting glass into the frame.
If you hired a builder to manage the installation, but they are unfamiliar with upvc, we provide consulting services to ensure the windows installation is trouble free.   Get all the facts on double glazed replacement

 
     
 

Delivery Areas

 

Delivery of double glazed windows, doors and products within 100km of the Sydney Metropolitan Region does not attract a fuel surcharge. If your order is comprised of only a few double glazing items, we can operate a multi drop delivery system to save you money. This method allows us to service multiple customers in the same area who share the truck and the delivery cost. This is optional and customers who have urgent needs for delivery of their double glazed upvc windows and doors can always opt for a direct delivery. Check the Delivery Schedule page for more information.   Get all the facts on double glazed delivery areas

 
     
 

Handling and Storage

 

After the double glazed windows are delivered to your home or the construction site, ideally they should be installed as soon as possible, to minimise the risk of accidental damage. However, we understand that this may not be practical if there are other renovation or construction work being completed - in this case, it is best to store the double glazed window/ door frames and glass separately and in an area with limited access, so that the upvc window frames and insulated glass units experience the least movement possible.   Read more on double glazed handling and storage

 
     
 

Float Glass

 

Is the most cost effective option because the features of this type of glass are rather basic. Float glass refers to a completely flat plane of clear glass. The term float is derived from the production method, and this type of glass is also often referred to as flat glass.   A complete guide for double glazed float glass can be found here

 
     
 

High Quality Hardware

 

Hardware is an integral part of the window without which the window would not function, and would not open. Quality hardware is essential for smooth operation, especially if double glazing in involved, which can significantly add to the weight of the window or door and fracture any inferior hardware, rendering the window unsafe. After performing many repairs on windows supplied by our competitors, we decided to make our window hardware a point of difference. We sourced hardware among the worlds leading suppliers, for very specialized, high performance applications to ensure that our clients are not disappointed with any aspect of the window or door. Our accomplishment as leaders of innovative solutions for complicated or difficult projects, and our creative cooperation with window hardware suppliers, has created a upvc hardware combination of unsurpassed quality, tested to withstand min of 20,000 cycles and guarantees flawless operation for the users for many years.   Examine all the facts on double glazed high quality hardware page

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Get the answers on your questions on double glazed measuring your window on this page

 
     
 

Tinted Glass

 

Ordinary tinted glass is popular because it reduces heat gain and carbon emmissions, although it also marginally reduces visible light transmission. High Performance or Low-e tinted glass or spectrally selective tinted glass reduces solar heat gain to below that of ordinary bronze/ gray tint but has a visible transmittance closer to clear glass. The tint has little effect on the U-factor but reduces solar gain considerably, which can reduce the need for air conditioning in the summer. Tinted glass is useful in controlling glare - especially for those windows facing east or north east. Return the sunlight not glare into your home.   Get the answers on your questions on double glazed tinted glass on this page

 
     
 

Draft Proof

 

There are significant savings in electricity that will pay for your windows in 6-7 years and will reduce your CO2 emissions by about 100-150kg per year. For an indication of energy efficiency of a window or door, look for the U-value or R-value. U-value measures the overall heat transfer coefficient, or how well the window/door conducts heat and is also the inverse of the R-value. The lower the U-value, the greater a window's resistance to heat flow and the better its insulating value. Our windows boast a value of 1.8, which means they perform three times better than an aluminium framed window with a typical value of 5.4-5.6. And since windows can contribute to between 15-40% energy loss in a building, installing the most energy efficient windows available should be the intelligent homeowner's priority.   More info on double glazed draft proof

 
     
 

Euroslide Staker

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   For more information double glazed euroslide staker

 
       
 

Double Glazed Windows and Doors

 
  0412 717 066  
  info@windowfactory.com.au