Soundblock Double Glazed Windows Replacement

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Installation of Double Glazed Windows for Renovations and Refurbishment

There are two methods of installation of replacement double glazed windows and doors, but each involves a preparation stage.

Tools Required:

  • Gloves, Goggles
  • Tape Measure, Spirit Level, Pencil
  • Electric screwdriver
  • Hand Drill, with 3, 3.5 or 4mm drill bits
  • Screws see below for sizes
  • Any type of Saw (to cut an aluminium angle)
  • Expanding foam
  • Window Packers - 1, 3, 7, 12mm

Initial preparation

Replacing windows and doors can be messy, so care needs to be taken to ensure there is minimal debris, dirt or damage to any objects in the environment. This is the most important part of the preparation stage. It is important to clear the area in the vicinity of the window and remove any blinds and curtains. Prepare by covering your floors with rugs and removing any valuable items out of the way.


Removal of Existing Windows and Doors

Removing old window involves taking out the glass and the frame out of the cavity.
Sometimes, with small aluminium windows, it may be possible to remove the sash with the glass, but generally the glass is removed first, subsequently the sashes and frames are also removed.
The method depends on the type, size of window or door and frame material. We can dispose of the old windows when it is specifically included in the work scope.

   

Cleaning the aperture - after the old window is removed, there could be window fragments still attached to the opening, and these must be detached. It is necessary to fill the cavity between the bricks with aluminium or hard wood. (Wood can expand when it comes into contact with water, but it may not be practical or possible to use aluminium due to obstruction inside the cavity or an uneven surface. At this point, the owner is consulted and given options to take the most appropriate course of action. Notably, cutting aluminium to size and removing impediments in the cavity is a labour intensive process and can be time-consuming and expensive.) You have to have something in the cavity to secure your window to, otherwise it will not be possible to screw the window. When the surface is clean and smooth, and there is something to screw to, the new window can be fitted.

         
   
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Fitting New Double Glazed Windows and Doors

Window insertion involves fitting the double glazed window in the aperture, which is a two-stage process. The first stage involves levelling the window horizontally and applying packers until the desired level is reached. The second stage entails using packers on the sides; to prevent tilting forwards or backwards, so the double glazed window does not fall out when it is no longer manually supported.

If the double glazed window leans forwards or backwards, the window was not levelled correctly. This can result in window sash swinging in or out (if casement) when it would otherwise have stayed in position without having to apply the lock. It is prudent to check everything before moving onto the next stage.

The second stage involves screwing the window in place. Double Glazed Windows and Doors' trained installers recommend using 120mm size screws. Decide on the corner for the first bottom screwing points - either left or right.

The screws are affixed one side a time, and it is necessary to maintain the window level during this process. The screwing points are strategically selected: the primary screwing points are 100mm from the bottom and top, and the remaining screwing points 350-400mm in between the top and bottom points. The number of screwing points depends on the window and door size.

On first application, the screws are tightened lightly, and only finished tight after all the screwing points have been attached. Failure to leave the screws gently fixed may result in the window frame curving slightly on one side. If the side looks bent, it is possible to decrease the magnitude by releasing the screw somewhat, adding packers then re-tightening the screw.


Sealing New Double Glazed Windows and Doors for Insulation

The aperture and the double glazed window require cleaning with a wet cloth at this point, because expandable foam and silicon are applied next. If the area is dirty, the silicon will not adhere properly and dust will become trapped on the surface, resulting in a sloppy and messy appearance. Dust is normal, and appears during drilling, but it has to be removed to enable good adhesion of filling substances and, therefore, insulation for the double glazed window.

Expandable foam is applied before the silicon on all gaps bigger than 7mm wide, and is left to dry for an hour. Once the protruding excess of the foam is trimmed down with a knife, silicon can be applied.

To ensure that the replacement double glazed window looks attractive and stylish when the installation is complete, the right colour of silicon should be selected. Ideally, the silicon colour should match the window colour.
The silicon that is used on the outside should be waterproof to prevent water leakage. Although using a waterproof silicon on the inside is desirable, sometimes the owner's priority is for interior design, so to allow the possibility of different finishes, using silicon that can be painted may be more practical to such clients.

The silicon is not only cosmetic, but also provides an effective waterproof, weatherproof and noise proof barrier for maximum insulation rating of the double glazed panel, window or door. Silicon dries quickly, but care should be taken nevertheless not to smear it.


Glazing of Double Glazed Windows and Doors

Care must be taken and safety remembered at all times, since the double glazed units can be particularly heavy and the risk of injury higher than working with window frames.

Glazing also requires use of additional tools comprised of:

  • Glass suction cups/ vacuum cups
  • Rubber or plastic hammer
  • Glass/ Glazing packers
  • Silicon or plastic glue

To start, apply glass/glazing packers on the bottom section of the frame/sash, on top of the indentation for glazing in the profile. The width of the packers should be between 5-7mm. This will raise the insulated glass unit, and even if you install the window frame correctly, it is still necessary to keep the glass straight and centre it inside the window. The double glazed unit differs from a single pane of glass in that if the double glazed unit is not centred, it will be obvious and it will compromise the modern and stylish design of the double glazed window.

The IGU or glass should be centred, that is, the distance of the gap at the top is the same as at the bottom. The side packers will keep the glass straight and prevent movement inside the sash. From the top, measure about 1/3 of the height of the glass pane, and by using plastic glue or silicon, attach glass packers to the side of the glazing indentation in the profile. For best results, the suction cups should be used for the next step. Place the glass in the prepared area. By using vacuum cups, it is possible to move the insulated glass unit around inside the glazing area, to make slight adjustments in order to achieve the desired position. Finally, using a rubber or plastic hammer, tap the glazing bead or strips around to hold the glass in place.


Final Step of installation of Double Glazed Windows and Doors

Where appropriate, (not on fixed panels) fit the handle and hinge covers. Test the double glazed window or door by opening and closing to ensure it is operational.

You should not have to use force to open and close the window, and it should be airtight when closed. The sash should fit into the frame and there should be no gaps between frame and sash and frame and wall when closed. If the window or door looks crooked it has not been correctly installed.
Open the sash a few times and check if the operation is smooth and comfortable. It is possible to ease or tighten the operation according to he users preference.

   
 
 
 
 
 
 
 
 
 
     
 

New Construction

 

Installation of Double Glazed Windows in new homes or buildings is usually performed by the builder and his team, however, we are prepared to quote and provide an installation service if required. Installation fee is calculated on a per item basis and depends on the size and quantity of the items. The installation quote ordinarily includes glazing, but we can also provide a quote for installation excluding glazing, or a glazing only installation - we are flexible and understand that client circumstances vary.   A complete guide for double glazed new construction can be found here

 
     
 

Secondary

 

Installation of Secondary Double Glazed Windows and Doors involves installing the new Double Glazed Window behind the original window frame, which is retained, so the secondary window becomes adjacent to the existing window.
Installations of Secondary Double Glazed Windows usually take less time than replacement double glazed windows (depending on window size, shape and glazing) and without the inconvenience that can occur during window replacement such as delays on site because of architrave removal/replacement, other site works such as painting etc.   Additional information on double glazed secondary can be found at this location

 
     
 

Double Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   For more information double glazed double brick

 
     
 

Clading

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Great suggestions and more on double glazed clading can be found here

 
     
 

Single Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Get all the facts on double glazed single brick

 
     
 

Sealing

 

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   Additional information on double glazed sealing can be found at this location

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Extra information about double glazed measuring your window can be found here

 
     
 

Double Glazed Windows and Doors

 
       
  0412 717 066  
  info@windowfactory.com.au  
 
 
     
 

Bifold Door

 

Embrace the beauty and sophistication of our Bifold Double Glazed Door carefully crafted with uncompromising expertise and unsurpassed quality The Double Glazed Doors are the ideal choice for the aspiring or an expert entertainer, offering an awe inspiring effect of an unobstructed opening onto a pool deck, garden, private beach, bushland or conservatory. The superior performance features are maintained in this style, offering acoustic insulation of upto 40 dB, with excellent energy efficiency rating measured by a u-value of 1.8, all while being corrosion resistant and environmentally friendly.   More info on double glazed bifold door

 
     
 

Shape Window

 

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   Examine all the facts on double glazed shape window page

 
     
 

Tilt & Turn Window

 

Every day we face tough new challenges and innovate according to our clients' needs and desires, leaving a lasting impression on everyone with our Double Glazed Windows. The most versatile and flexible window that retains its popularity through the changing trends in architecture and interior design is the Double Glazed Tilt & Turn window, which adapts to the users intention to ventilate, clean or insulate through unique hardware and security features. As well as the possibility of opening inwards or outwards, by turning the handle, clients will have the option to tilt the window inside slightly and ventilate or clean the window easily. And of course, for extraordinary performance in acoustic and thermal insulation for full control of the environment inside your home, you will be close it shut and lock it indefinitely for extra security.   To obtain additional information on double glazed tilt & turn window

 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   Examine all the facts on double glazed stacker door page

 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   Continued on the double glazed sliding window page

 
     
 

Casement Door

 

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   To obtain additional information on double glazed casement door

 
     
 

French Door

 

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   Greater detail on double glazed french door can be found here

 
     
 

Tilt & Slide Door

 

Our Double Glazed Doors are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our Double Glazed Tilt and Slide Doors can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being. Window Factory Tilt and Slide Doors are the most innovative and attractive deck/ garden or balcony doors available. Not only do they boast the tilt option of other popular styles, but the Tilt and Slide Doors were also designed to maintain our reputation for high performance.   Supplementary advice on double glazed tilt & slide door

 
     
 

Side Hinged Window

 

A meticulously controlled work process allows increased speed and economies of scale advantage in production and assembly. The design elements in the classic Side Hinged Double Glazed windows are sometimes subdued, but fundamentally enriching - aesthetically and through improved comfort. The classic design allows to emerge important elements such as a strong sense of mass, structural legibility and strength with clear proportional relationships between solid and void. Side Hinged windows are similar to Casement windows, but open out and provide the highest possible acoustic and thermal insulation. Side Hinged windows are uncomplicated and cost-efficient, and when combined with our double glazed units, and offer exceptional improvements in performance when compared against ordinary aluminium or wooden windows. With architect's help, the Side Hinged Double Glazed windows will no doubt encourage inhabitants or users to gain architectural delight from their serendipitous journeys throughout the home.   Greater detail on double glazed side hinged window can be found here

 
     
 

Awning Window

 

Double Glazed Awning Windows allow the window sash to swing outward rather than inward or up and down, so they can be located in may places around the home and easily arranged next to other window types. The awning window is the ideal window type for homes in the temperate climate zone, or homes that are positioned to take advantage of natural ventilation or breeze. Double Glazed Awning windows are made with compression and weather seal and provide higher air-tightness, energy-efficiency and acoustic insulation than other window types such as sliding and double-hung windows. Double Glazed Awning windows have a variety of applications due to their versatility and durability, and are particularly attractive option for contemporary homes because our Awning windows are manufactured locally to an indisputably imposing standard, impressing even the most discerning clientele.   For more information double glazed awning window

 
     
 

Glass Warranty

 

Irrespective of the type of glass you choose for your windows and doors, you will be reassured of high quality through our warranty committment to you. All the glass we use in our windows and doors comply with Australian standards. We will repair or replace the insulated glass unit found to be defective within the applicable period and in accordance with the purchase contract.   Greater detail on double glazed glass warranty can be found here

 
     
 

Stress Free Installation

 

Your satisfaction is of paramount importance to us and we do all we can to ensure a trouble free installation and operation for many years to come. It is easy for us because we are supremely confident that our windows and doors will withstand the test of time even in a harsh environment because we use materials of unsurpassed quality. Knowledge, experience and ingenuity identify our technicians who are experts in their field. We constantly serve customers whose problems were rejected by our competitors due to being 'too hard' or 'impossible'! Whether it is a new construction or a renovation, you can expect the windows and doors to be designed, manufactured and installed in a timely, efficient and clean manner.   For a detailed discussion on the subject of double glazed stress free installation click here

 
     
 

Chemical Compatibility

 

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   Get all the facts on double glazed chemical compatibility

 
     
 

Draft Proof

 

There are significant savings in electricity that will pay for your windows in 6-7 years and will reduce your CO2 emissions by about 100-150kg per year. For an indication of energy efficiency of a window or door, look for the U-value or R-value. U-value measures the overall heat transfer coefficient, or how well the window/door conducts heat and is also the inverse of the R-value. The lower the U-value, the greater a window's resistance to heat flow and the better its insulating value. Our windows boast a value of 1.8, which means they perform three times better than an aluminium framed window with a typical value of 5.4-5.6. And since windows can contribute to between 15-40% energy loss in a building, installing the most energy efficient windows available should be the intelligent homeowner's priority.   To obtain additional information on double glazed draft proof

 
     
 

Euroslide Window

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   Read more on double glazed euroslide window

 
     
 

Tinted Glass

 

Ordinary tinted glass is popular because it reduces heat gain and carbon emmissions, although it also marginally reduces visible light transmission. High Performance or Low-e tinted glass or spectrally selective tinted glass reduces solar heat gain to below that of ordinary bronze/ gray tint but has a visible transmittance closer to clear glass. The tint has little effect on the U-factor but reduces solar gain considerably, which can reduce the need for air conditioning in the summer. Tinted glass is useful in controlling glare - especially for those windows facing east or north east. Return the sunlight not glare into your home.   Great suggestions and more on double glazed tinted glass can be found here

 
     
 

Warranty

 

Double Glazed Windows and Doors recognizes every purchase is a significant investment in your home, and we do everything to ensure the double glazed windows and doors you purchase pay for themselves long after you are so comfortable you forget they are there. Double glazed windows and doors will not require replacement for many years and to guarantee superior performance we use only high quality profile, double glazed units and hardware. Our relationship with clients doesn't end when the job is complete, Double Glazed Windows and Doors are available to you for any help. Additional information on double glazed warranty can be found at this location.   For a detailed discussion on the subject of double glazed warranty click here

 
     
 

Handling and Storage

 

After the double glazed windows are delivered to your home or the construction site, ideally they should be installed as soon as possible, to minimise the risk of accidental damage. However, we understand that this may not be practical if there are other renovation or construction work being completed - in this case, it is best to store the double glazed window/ door frames and glass separately and in an area with limited access, so that the upvc window frames and insulated glass units experience the least movement possible.   Greater detail on double glazed handling and storage can be found here

 
     
 

Hardware

 

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   Additional information on double glazed hardware can be found at this location

 
     
 

Safety

 

Double Glazed Windows and Doors are committed to protecting our staff, customers, associates and public from risk and injury associated with working with windows and glass products. Most accidents are preventable, and we provide extensive training for our staff to deal with various situations and armed with knowledge and experience, we are confident they are well prepared for uncertainty. Double Glazed Windows and Doors maintain an effective OH&S plan that not only complies with the law, but also is continuously improved as we try to uphold the highest level of safety that reaches beyond minimum legal requirements.   To obtain additional information on double glazed safety

 
     
 

Added Security

 

Our Double Glazed Windows and Doors are difficult to break and when they break, they create a lot of noise. Our window units also come equipped with security systems such as multi-point locks, double-locking handles and hinge-side security devices. Windows made out of upvc, can only be forced open from outside with a great deal of ingenuity, time and physical strength. This is because plastic provides a tighter seal around the glass and it does not shrink like wooden frames sometimes do.   Continued on the double glazed added security page

 
     
 

Euroslide Door

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   Greater detail on double glazed euroslide door can be found here

 
     
 

Sizes and Dimentions

 

The total cost of delivery is directly related to the sizes and number of double glazing items in your order. If any of your double glazed windows or doors exceed a certain level in either height or width, we must use a bigger truck, which will raise the cost of delivery, even if you have only a single double glzing item. The first delivery level is 4m wide; the second delivery level is 6m wide. Of course, we always stack the items in a most efficient way to save space.   Extra information about double glazed sizes and dimentions can be found here

 
     
 

IGUnit Glass

 

or Double Glazing is described as two or more lites of glass spaced apart and hermetically sealed to form a single glazed unit with an air gap between each lite. As the name suggests, the most important function of and IGU is to improve the thermal performance of glass when used in architectural applications. It is common to find two panel of glass and they are therefore also referred to as double glazing units. Triple glazing units are rare but serve their owners well in very cold climates. Insulated glazing may be framed in a sash or frame. IGU made of glass is called insulated glass.   Great suggestions and more on double glazed igunit glass can be found here

 
       
 

Double Glazed Windows and Doors

 
  0412 717 066  
  info@windowfactory.com.au