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Single Brick  
   

The most important part of the installation procedure comes before you even have your windows.

 
       
 

It is critical that you measure your old window opening properly and accurately. Pvc windows are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. Most windows and doors are manufactured to +/-2 mm accuracy so ideally you should get the closest fit possible.

We recommend the installation and glazing of Window Factory Double Glazed Windows and Doors be carried out by qualified technicians (such as window installer and glazier) or builders. However, we have had many enquiries from DIY enthusiasts for supply only. We are happy to provide Double Glazed Windows and Doors on a supply only basis, but feel that for some of our clients, the installation work performed by themselves or independent trades people has compromised the quality of our windows and doors somewhat. For instance, in the event of a large gap between the wall and window, which is not covered or filled, there will be a decrease to the noise insulation and energy efficiency of the window or door.

Please note that we will not be responsible for incorrect installation if we did not install your windows and doors, and we suggest that you contact the responsible party who performed the installation work. We have been very successful at fixing poor installation of Double Glazed Windows and Doors - even those supplied by our competitors, but a fee is payable for this service, which depends on the complexity of the job and the quantity of items involved. We also offer a consultation service for builders if they are unfamiliar with Pvc windows.

The errors of judgement of some clients have led us to the creation of avoid-a-DIY-disaster installation tips. Please note that this information intended to be used as suggestions on what to look out for, based on our experience in correcting many problem installations, rather than a step-by-step guide to installing the Double Glazed Windows or Doors. Every installation may have unforeseen difficulties ranging from the weather to architectural challenges which may require an experts knowledge and experience to resolve, and although we took care in providing accurate information, please don't take complete reliance on it.

Tools on hand:

  • Gloves with good grip (heavy duty) and Goggles
  • Tape Measure
  • Plastic Packers - various sizes
  • Pencil
  • Light Hammer
  • Masonry Chisel
  • Screwdriver
  • Spirit Level
  • Hand Drill (electric or cordless)
  • Hammer Drill
  • Drill bits
    • 3mm Pilot drill
    • 8mm HSS drill
    • 8mm Masonry Drill
    • 5mm Clearance
  • Fixing bolts
  • Screws
  • Skeleton gun (mastic application)
  • Spatula
  • Tyre Lever - nail bar
  • Expanding foam
  • Bin
  • Silicon

Before starting it may be prudent to first check the size, style and position against order. The Double Glazed Window may be perfectly installed, but if it is upside-down or meant for another room - the plan is compromised!

As uPVC Windows are not designed to be loadbearing, a lintel may be required above the window. If you are unsure, please consult a qualified fitter/surveyor. The new window should be approximately 10 mm smaller in height and width than the brick opening. Clear around the site of window, removing curtains/blinds/ornaments etc

To remove existing window:

Prepare the immediate site by covering with durable dustsheets inside and out.

     
 
  Pic 1.

Using screwdriver/nail bar remove all opening sashes.

To remove glass in remaining window fixed lights, carefully crack glass with the aid of a screwdriver/punch and light hammer. Always start at the top corner from inside the window, remove cracked shards and deposit into plastic bin.

     
 
  Pic 1.

With the aid of a Stanley knife on inside of window, break plaster seal around periphery of window frame.

Using crosscut saw, cut through the remaining vertical (mullion) and horizontal (transom) frame members and remove.

      

Paying attention to minimise damage to plaster, brickwork and damp proof membrane cut through the outer frame jambs head and cill of the window frame.

With careful application of the nail bar, it should now be possible to lever the framework away from the plaster line with minimum disturbance.

Remove any projecting cement accumulations with your masonry chisel and clean away any debris around the opening.

Fitting the New Window:

Cill (where required): Position the cill profile onto the brickwork, such that the up stand is snug against the plaster line of the jambs (it may be necessary to trim the 'horns' to fit around the brickwork.

Using the plastic packers, level the cill with approximately 5mm clearance between it and the brickwork.

Secure the cill to the brickwork using the 8 x 100 mm fixing bolts positioned approximately 150 mm from each end and at 600 mm centres thereafter. Check for level and do not over tighten the fixing bolts.

Run a bead of silicone along the back edge of the cill up stand.

Using silicone or superglue, secure the end caps into position. They may need trimming to size if the cill horns have been cut around the brickwork.

Remove all glazing beads from the window frame, marking them accordingly to ensure they can be replaced into the original position.

Offer the new window into position, with the base snug against the cill up stand, ensuring a tight seal into the bead of silicone. Clean off any excess silicone, which might occur. With spirit level, ensure the new window is positioned vertically and where appropriate hard up against the plaster line.

Wedge the window into position using the plastic packers provided.

Do not bend the framework by over packing.

Open the vents of the window to enable access to the outer frame jambs. Using #8 x 40 posidrive screws, secure the bottom of the window to the cill, 150 mm from each internal corner and 600 mm centres thereafter.

Secure the window jambs into the brickwork surround using 8 x 100 mm fixing bolts, again 150 mm from each corner and at +/- 600 mm centres thereafter.

In all cases ensure that the screw heads are not standing proud as this may interfere with the glass positioning.

Note: it is not advisable to attempt bolt fixing in the head of the window, as this may permanently damage the structural lintel of your window, the best solution for fixing the head is to use expanding foam.

Close and lock all opening sashes, check for square ness within the outer frame.

Glazing notes:

Prior to moving the glass sealed units into the approximate aperture, it is necessary to position 25 x 100 x 15 glazing bridges into the frame recess. A dab of silicone will secure the packer in place in preparation for the next step.

Position a 28 x 100 x 5 glazing packer onto the bottom glazing bridges. In the case of side hung sashes also glue or silicone secure an additional 28 x 100 x 5 glazing packer onto the glazing bridge opposite the hinge side.

Locate the appropriate glass sealed unit into the aperture, resting squarely on the glazing packers, ensuring the glass is central within the opening. Push the glass back into the rebate as far as it will go without using undue pressure.

Using hand pressure only, position additional 2 mm glass packers to square up where necessary.

Gently unlock and open the sashes to check that no binding occurs within the locking system and no movement occurs between the glass and frame, minor glass packer adjustments may be necessary to achieve perfect squareness.

Clip back the pre marked glazing beads into the original position in the following order first - top, second - bottom, then sides.

Carefully gun a bead of silicone between the outside masonry and window frame periphery, wiping off any excess.

Similarly, gun a thin bead of acrylic between the inside plaster and window from the periphery.

Remove all protective tape from the faces of the window frame, clean where necessary with warm soapy water.

When the window is installed, check its operation (unless fixed panel). You should not have to use force to open and close the window, and it should be airtight when closed. The sash should fit into the frame and there should be no gaps between frame and sash and frame and wall when closed. If the window or door looks crooked it has not been correctly installed. To check for operation, open the sash a few times and check if the operation is smooth and comfortable.

For expert advice and professional service call Double Glazed Windows and Doors on 0412 717 066!

 
 
 
 
 
 
 
 
 
     
 

New Construction

 

Installation of Double Glazed Windows in new homes or buildings is usually performed by the builder and his team, however, we are prepared to quote and provide an installation service if required. Installation fee is calculated on a per item basis and depends on the size and quantity of the items. The installation quote ordinarily includes glazing, but we can also provide a quote for installation excluding glazing, or a glazing only installation - we are flexible and understand that client circumstances vary.   For a detailed discussion on the subject of double glazed new construction click here

 
     
 

Replacement

 

Installation of replacement double glazed windows and doors or for new constructions includes removal but not disposal of existing windows, and includes glazing, which involves fitting glass into the frame.
If you hired a builder to manage the installation, but they are unfamiliar with upvc, we provide consulting services to ensure the windows installation is trouble free.   Great suggestions and more on double glazed replacement can be found here

 
     
 

Secondary

 

Installation of Secondary Double Glazed Windows and Doors involves installing the new Double Glazed Window behind the original window frame, which is retained, so the secondary window becomes adjacent to the existing window.
Installations of Secondary Double Glazed Windows usually take less time than replacement double glazed windows (depending on window size, shape and glazing) and without the inconvenience that can occur during window replacement such as delays on site because of architrave removal/replacement, other site works such as painting etc.   More info on double glazed secondary

 
     
 

Double Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Additional information on double glazed double brick can be found at this location

 
     
 

Clading

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Get the answers on your questions on double glazed clading on this page

 
     
 

Sealing

 

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   Get the answers on your questions on double glazed sealing on this page

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Continued on the double glazed measuring your window page

 
     
 

Double Glazed Windows and Doors

 
       
  0412 717 066  
  info@windowfactory.com.au  
 
 
     
 

Awning Window

 

Double Glazed Awning Windows allow the window sash to swing outward rather than inward or up and down, so they can be located in may places around the home and easily arranged next to other window types. The awning window is the ideal window type for homes in the temperate climate zone, or homes that are positioned to take advantage of natural ventilation or breeze. Double Glazed Awning windows are made with compression and weather seal and provide higher air-tightness, energy-efficiency and acoustic insulation than other window types such as sliding and double-hung windows. Double Glazed Awning windows have a variety of applications due to their versatility and durability, and are particularly attractive option for contemporary homes because our Awning windows are manufactured locally to an indisputably imposing standard, impressing even the most discerning clientele.   A complete guide for double glazed awning window can be found here

 
     
 

Casement Door

 

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   Get all the facts on double glazed casement door

 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   Read more on double glazed stacker door

 
     
 

Tilt & Turn Window

 

Every day we face tough new challenges and innovate according to our clients' needs and desires, leaving a lasting impression on everyone with our Double Glazed Windows. The most versatile and flexible window that retains its popularity through the changing trends in architecture and interior design is the Double Glazed Tilt & Turn window, which adapts to the users intention to ventilate, clean or insulate through unique hardware and security features. As well as the possibility of opening inwards or outwards, by turning the handle, clients will have the option to tilt the window inside slightly and ventilate or clean the window easily. And of course, for extraordinary performance in acoustic and thermal insulation for full control of the environment inside your home, you will be close it shut and lock it indefinitely for extra security.   To obtain additional information on double glazed tilt & turn window

 
     
 

Tilt & Turn Door

 

When design and utility are a priority, our cutting edge technology is sure to impress! For exceptional thermal and acoustic performance coupled with trouble free maintenance and ingenious design, this Door will exceed your expectations. The inward swinging Tilt and Turn Double Glazed Door, operates in the same way as the Tilt and Turn Double Glezed Window, and is built with the same care and precision that any window and door deserves. Special high quality hardware allow a single handle to operate all three functions: multiple security locking points for safety when locked, special hinges allowing the window to tilt inside for gentle air flow, and of course, the fully opening 'turn' function for maximum air flow and ventilation.   Read more on double glazed tilt & turn door

 
     
 

French Door

 

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   Extra information about double glazed french door can be found here

 
     
 

Sliding Door

 

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   Great suggestions and more on double glazed sliding door can be found here

 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   To obtain additional information on double glazed sliding window

 
     
 

Shape Window

 

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   Supplementary advice on double glazed shape window

 
     
 

Bay Window

 

Nothing can maximise cross ventilation without crating a draft like Bay Windows. They are more than just a period feature - when strategically placed they can replace air conditioning and provide a lovely feature for your home. They also make the room feel more spacious and appear larger, so they have been known to increase the value of a property. Typically, the bay windows are very large, even covering almost the entire distance from floor to ceiling. The effect of prolific natural light and stunning outdoor views from any angle in the room can be filtered or softened with window treatments.   Additional information on double glazed bay window can be found at this location

 
     
 

Sizes and Dimentions

 

The total cost of delivery is directly related to the sizes and number of double glazing items in your order. If any of your double glazed windows or doors exceed a certain level in either height or width, we must use a bigger truck, which will raise the cost of delivery, even if you have only a single double glzing item. The first delivery level is 4m wide; the second delivery level is 6m wide. Of course, we always stack the items in a most efficient way to save space.   Examine all the facts on double glazed sizes and dimentions page

 
     
 

Factory

 

Double Glazed Windows and Doors' focus is to keep the costs down - and this is transferred to the client in form of lower prices. Our staff are constantly maintaining and improving our processes for maximum automation and efficiency to maintain leadership and set high standards in the double glazing industry. In order to compete on price, Double Glazed Windows and Doors have created a lean business, and due to almost complete automation using high tech machinery, a considerably better class and value double-glazed product. Continued on the double glazed factory page.   More info on double glazed factory

 
     
 

Energy Efficiency

 

Purchasing new windows and doors can be a big investment. The advantage of our Double Glazed UPVC Windows and Doors is that the purchase becomes an investment that is value added and can pay for itself in just a few years by acting as an insulator and reducing heating and cooling costs which save you money every month. Over the life of a poorly insulated window, the cost of the heat loss is much greater than the purchase cost, especially with the rising energy prices. In addition, improving the curb appeal of your home with designer high performance windows can increase the property resale value. How valuable are your familyís comfort and peace of mind? You can be confident that our Double Glazed Windows and Doors will help you meet and exceed the requirements of the BASIX legislation, add a little luxury without adversely affecting the environment! Donít throw money away on cheap imitations - our windows boast u-values of 1.8 that is three times better than a typical aluminium sliding window with a u-value of 5.8.   Additional information on double glazed energy efficiency can be found at this location

 
     
 

Tinted Glass

 

Ordinary tinted glass is popular because it reduces heat gain and carbon emmissions, although it also marginally reduces visible light transmission. High Performance or Low-e tinted glass or spectrally selective tinted glass reduces solar heat gain to below that of ordinary bronze/ gray tint but has a visible transmittance closer to clear glass. The tint has little effect on the U-factor but reduces solar gain considerably, which can reduce the need for air conditioning in the summer. Tinted glass is useful in controlling glare - especially for those windows facing east or north east. Return the sunlight not glare into your home.   More info on double glazed tinted glass

 
     
 

Float Glass

 

Is the most cost effective option because the features of this type of glass are rather basic. Float glass refers to a completely flat plane of clear glass. The term float is derived from the production method, and this type of glass is also often referred to as flat glass.   Continued on the double glazed float glass page

 
     
 

Versatility

 

Elegant and attractive, yet practical, durable and energy efficient, we use German systems which offer quality and style that is simply superior. As the leading European manufacturers of uPVC window and door systems, out German suppliers enjoy an enviable reputation for quality and design. With decades of extensive experience in producing the highest quality windows and doors, you can rely on us to deliver exceptional performance windows and doors with a value for money that our competitors find difficult to challenge.   Greater detail on double glazed versatility can be found here

 
     
 

Chemical Compatibility

 

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   Extra information about double glazed chemical compatibility can be found here

 
     
 

PrestigeW T58

 

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   Great suggestions and more on double glazed prestigew t58 can be found here

 
     
 

Change your Schedule

 

Please note that delays by you of delivery of any order of double glazed windows and doors by more than 2 months will not be processed online, and you must speak to your sales representative to make a new arrangement. Please note that you may be required to pay a storage fee for lengthy and/or repeated delays. Failure to advise us of the changes in your availability at least 2 days before the delivery date, may make it difficult for us to make a timely change and if you are a part of multi point delivery, inconvenience other customers.   Supplementary advice on double glazed change your schedule

 
     
 

UV Resistance

 

We only use quality extrusion that has been rigorously tested for UV radiation in harsh environments in desert or mountain conditions. The profile has been specifically formulated for Australian conditions to thwart potential damage from the sun. Un-reinforced uPVC window profiles have a lack of rigidity and a high coefficient of expansion. To avoid preventable damage, we always reinforce all our windows and door frames with aluminium or steel, according to customer requirements.   Great suggestions and more on double glazed uv resistance can be found here

 
     
 

Test Reports

 

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   Greater detail on double glazed test reports can be found here

 
       
 

Double Glazed Windows and Doors

 
  0412 717 066  
  info@windowfactory.com.au