Triple Glazed Windows Factory

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Factory  
   

I hate this fast growing tendency to chain men to machines in big factories and deprive them of all joy in their efforts - the plan will lead to cheap men and cheap products
-- Richard Wagner

 
       
 

Factory Processes

Double Glazed Windows and Doors' focus is to keep the costs down - and this is transferred to the client in form of lower prices. Our staff are constantly maintaining and improving our processes for maximum automation and efficiency to maintain leadership and set high standards in the double glazing industry.

In Australia, manufacturing is experiencing difficult times as most of the manufacturing is being outsourced to countries like China, at a cost to quality, which is much more obvious with long life items such as double glazed windows and doors. In order to compete in double glazing on price, we have created a lean business, and due to almost complete automation using high tech machinery, a considerably better class and value double-glazed product.

The staff who work on the factory floor are very well trained in double glazed upvc window and door manufacturing procedures which have been developed by our engineer, management accountant and efficiency expert. The method controls bottlenecks in production, utilising mass production principles by combining many separate double glazing orders, recycling internally by creating samples for architects, builders, sales staff and using energy efficiency principles to reduce electricity consumption.

Every employee is an expert in their chosen field, and we actively encourage innovation, experimentation as well as participation in training exercises and courses, and as a result our staff derive enjoyment and a sense of achievement, especially out of difficult or challenging projects involving double glazed windows and doors. Although we are lucky to have talented and intelligent people in our team, we strongly believe in results are attained through hard work, high standards and constant improvement. Specialisation and division of labour within the factory as well as on site has provided us with many benefits in double glazed window and door manufacture, such as fewer errors and better quality control, faster completion times as well as an improvement in customer satisfaction because difficult questions are answered in detail giving clients valuable information and useful suggestions that competitors avoid answering. We don't have any errand boys/girls - all our staff are valuable and valued, and perform above expectations.

Factory and Installing workforce have undergone a comprehensive induction program in manufacture of upvc double glazed windows and doors as well as training in occupational health and safety as well as specialised training in their chosen role. In total, they compulsorily undergo approximately 6-8months worth of knowledge and hands on training before they can work independently and without supervision.

Factory Equipment

Unfortunately machinery that completes everything is not profitable to sell, and although upvc window and door CNC machinery can cut and weld with high precision, one still is required to purchase several other key step machines. Instead, a lot of space is filled with equipment, which only completes one or two steps in the process. As part of our continuous development and improvement manufacturing philosophy, we have employed specialist help to not only improve our processes but also the machinery itself, to make for faster and more precise results. Instead of purchasing new machinery that was at best mediocre, we have altered our existing machines locally, and with specific custom features, and we are yet to find machines that can do what ours can with the same price tag.

Of course, being reliant on machines for the most important steps in production of double glazed windows and doors also carries its own risks - the machinery in the main line can break, in this case we have a contingency plan that includes back up machinery, which is fully operational and can be utilised anytime. We avoid this eventuality by examining and servicing the machines and devices regularly. This guarantees timely fulfilment of any order of double glazed products! We are rapidly developing our facility and transforming it into a facility capable of niche high end complex manufacturing and we are looking into branching out to supply other markets with high quality parts.

With every new machinery we purchase, we invest in an engineer to ensure our specific needs are met and equipment improvements are smoothly integrated, as well as providing training on use and limitations.

   

All of this reduces our overheads and having low overheads also benefits our clients because the low cost of maintenance translates into low prices for duble glazed upvc windows and doors. Also, instead of using perpetuating the poverty cycle for thousands of cheap Chinese labourers in an unsafe factory, we use a combination of technologically advanced machinery in a local facility, streamline process improvement and highly skilled and trained specialists who are passionate about their work for a sustainable and environmentally friendly manufacturing process with a social conscience.

 
 
 
 
 
 
 
 
 
       
     
 

Profile Systems

 

First impressions count and every effort has been taken to achieve the correct balance between form and functionality - visual appeal and practicality. From the strategic positioning of hardware, unrivalled surface finishing quality to the colour options - the Rehau Prestige Design leads the market in double glazed windows and door systems. Rehau is a German plastics manufacturer with world class facilities and unlimited polymer solutions. Get all the facts on double glazed profile systems.   For supplementary material on double glazed profile systems click here

 
     
 

Hardware

 

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   Read more on double glazed hardware

 
     
 

Colours

 

We appreciate the need to live in harmony with one's surroundings, both architecturally and environmentally, that is why our extensive range of colour combinations attracts many professionals seeking the combination of an eclectic colour range with a cutting edge technology. Our double glazed window and door colour profiles can be manufactured so that the profile beneath the veneer is not white, but has been made to match the veneer colour. The advantage of this method is, that in the event of an accidental damage to the surface, white fragments will not be visible and the double glazed window or door retains its original aesthetic appearance. Read more on double glazed colours.   A complete guide for double glazed colours can be found here

 
     
 

Test Reports

 

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   Supplementary advice on double glazed test reports

 
     
 

Warranty

 

Double Glazed Windows and Doors recognizes every purchase is a significant investment in your home, and we do everything to ensure the double glazed windows and doors you purchase pay for themselves long after you are so comfortable you forget they are there. Double glazed windows and doors will not require replacement for many years and to guarantee superior performance we use only high quality profile, double glazed units and hardware. Our relationship with clients doesn't end when the job is complete, Double Glazed Windows and Doors are available to you for any help. Additional information on double glazed warranty can be found at this location.   Examine all the facts on double glazed warranty page

 
     
 

Chemical Compatibility

 

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   For more information double glazed chemical compatibility

 
     
 

Double Glazed Windows and Doors

 
       
  0412 717 066  
  info@windowfactory.com.au  
 
 
     
 

Casement Door

 

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   For a detailed discussion on the subject of double glazed casement door click here

 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   Get all the facts on double glazed stacker door

 
     
 

Casement Window

 

Casement windows are an excellent choice for consumers concerned with acoustic, thermal and safety performance. The difference is obvious at a glance - the frame and sash look sturdy and substantial when compared to ordinary aluminium and wooden windows. You can have a beautifull home, but if you install inexpensive windows, the strucure of the home can feel cheaply built.   Extra information about double glazed casement window can be found here

 
     
 

Bifold Door

 

Embrace the beauty and sophistication of our Bifold Double Glazed Door carefully crafted with uncompromising expertise and unsurpassed quality The Double Glazed Doors are the ideal choice for the aspiring or an expert entertainer, offering an awe inspiring effect of an unobstructed opening onto a pool deck, garden, private beach, bushland or conservatory. The superior performance features are maintained in this style, offering acoustic insulation of upto 40 dB, with excellent energy efficiency rating measured by a u-value of 1.8, all while being corrosion resistant and environmentally friendly.   Read more on double glazed bifold door

 
     
 

Bifold Window

 

Combining the mastery of old world craftsmanship and progressive German engineering technologies, we create the most sophisticated upvc windows for the intelligent consumer who has the capacity to discern between a cheap imitation which creates disappointment, and our exceptional double glazed windows which will please and delight for years to come. Specified by architects as attributes of buildings, bifold windows bring out qualities of creativity, intelligence and magnificence that are easy to recognize but difficult to quantify or replicate by an inferior product. By making choices one transfers to the material assemblage of a building those attributes which really belong to one's personality. It is inevitable that qualities that feature in the buildings' owners' characters are read into architecture. What do your windows say about you?   More info on double glazed bifold window

 
     
 

French Door

 

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   To obtain additional information on double glazed french door

 
     
 

Composite Door

 

The Composite Door is gaining in popularity with great speed for clients wanting noise insulation, strength, durability and security. All our Composite Doors contain a solid interior, which is made with reinforced materials, allowing our clients to gain increased security over even a solid wooden door, and will no doubt keep the insurance provider pleased. Composite doors are extremely strong, so they don't buckle, dent or warp, because they are designed to look better and provide more security for a longer period, than wooden or glass alternatives, yet they are very price competitive. The surface contains a glass reinforced polymer material and will not fade or lose colour. Additional feature includes advanced properties that shield from the weather, to ensure you have value for money in a door that lasts for decades, not just a few years.   A complete guide for double glazed composite door can be found here

 
     
 

Sliding Window

 

Our Double Glazed Windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Windows. All our windows are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Windows with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   To obtain additional information on double glazed sliding window

 
     
 

Shape Window

 

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   Supplementary advice on double glazed shape window

 
     
 

Bay Window

 

Nothing can maximise cross ventilation without crating a draft like Bay Windows. They are more than just a period feature - when strategically placed they can replace air conditioning and provide a lovely feature for your home. They also make the room feel more spacious and appear larger, so they have been known to increase the value of a property. Typically, the bay windows are very large, even covering almost the entire distance from floor to ceiling. The effect of prolific natural light and stunning outdoor views from any angle in the room can be filtered or softened with window treatments.   To obtain additional information on double glazed bay window

 
     
 

Delivery Areas

 

Delivery of double glazed windows, doors and products within 100km of the Sydney Metropolitan Region does not attract a fuel surcharge. If your order is comprised of only a few double glazing items, we can operate a multi drop delivery system to save you money. This method allows us to service multiple customers in the same area who share the truck and the delivery cost. This is optional and customers who have urgent needs for delivery of their double glazed upvc windows and doors can always opt for a direct delivery. Check the Delivery Schedule page for more information.   Supplementary advice on double glazed delivery areas

 
     
 

BASIX Compliance

 

With greater concerns about the environmentally detrimental methods and materials of traditional building practices, the government introduced special measures to minimise the long term impact on the environment. By using our products in your home, you will improve the rating of your home, because double glazing rates higher than single glazing in analysis and pvc rates higher than aluminium in terms of thermal performance. In addtion, consider strategic placement of windows and doors to maximise natural light but limit the exposure to midday summer sun, by utilising shade from nearby trees, other buidings, orientation, area and other factors.   Supplementary advice on double glazed basix compliance

 
     
 

Laminated Glass

 

Is a sandwich made of one thin layer of plastic Poly Vinyl Butyral between two or more sheets of glass. The PVB sticks with the glass, forms chemical as well as mechanical bonds. When laminated with annealed glass, the layer maintains the geometric integrity of the pane in case of breakage.
Also, it gives acoustic insulation as well as providing protection against damage caused due to UV radiation because it cuts almost 99% of UV radiation present in the sunlight.   Additional information on double glazed laminated glass can be found at this location

 
     
 

Euroslide Door

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   Get all the facts on double glazed euroslide door

 
     
 

Clading

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   A complete guide for double glazed clading can be found here

 
     
 

Draft Proof

 

There are significant savings in electricity that will pay for your windows in 6-7 years and will reduce your CO2 emissions by about 100-150kg per year. For an indication of energy efficiency of a window or door, look for the U-value or R-value. U-value measures the overall heat transfer coefficient, or how well the window/door conducts heat and is also the inverse of the R-value. The lower the U-value, the greater a window's resistance to heat flow and the better its insulating value. Our windows boast a value of 1.8, which means they perform three times better than an aluminium framed window with a typical value of 5.4-5.6. And since windows can contribute to between 15-40% energy loss in a building, installing the most energy efficient windows available should be the intelligent homeowner's priority.   Greater detail on double glazed draft proof can be found here

 
     
 

PrestigeW T58

 

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   A complete guide for double glazed prestigew t58 can be found here

 
     
 

Versatility

 

Elegant and attractive, yet practical, durable and energy efficient, we use German systems which offer quality and style that is simply superior. As the leading European manufacturers of uPVC window and door systems, out German suppliers enjoy an enviable reputation for quality and design. With decades of extensive experience in producing the highest quality windows and doors, you can rely on us to deliver exceptional performance windows and doors with a value for money that our competitors find difficult to challenge.   For more information double glazed versatility

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   For supplementary material on double glazed measuring your window click here

 
     
 

Toughened Glass

 

Also known as tempered glass, it is a type of safety glass that has increased strength and will usually shatter in small, square pieces when broken. It is used when strength, thermal resistance and safety are important considerations. At home you are likely to find toughened glass in the shower and sliding glass patio doors. For commercial structures, it is used in unframed assemblies such as frameless doors, structurally loaded applications and where there is a danger of human impact. Toughened glass is typically four to six times the strength of annealed glass.   Extra information about double glazed toughened glass can be found here

 
     
 

Delivery Schedule

 

Double Glazed Windows and Doors strive to deliver your order of double glazed pvc products in the shortest possible time to maintain high standards of service and efficiency. Normally delivery occurs 2-6 weeks after order, at an agreed date, however delivery times are dependent on size & complexity of your order as well as your location. Customers are also welcome to make their own arrangements to pick up the double-glazed windows and doors from our pvc window and door manufacturing facility.   Examine all the facts on double glazed delivery schedule page

 
       
 

Double Glazed Windows and Doors

 
  0412 717 066  
  info@windowfactory.com.au